Asset Management and AI Machine Learning Solutions for
As developing and advanced markets mature, preventive maintenance remains critical to a competitive, lasting manufacturing industry.
A computerised maintenance management systems (CMMS) solution is imperative to keep track of schedules, equipment, and warehouse facilities—as well as inform overall plant efficiencies, productivity and uptime.
Manufacturing plant challenges solved by implementing CMMS
Setting up an asset structure to reflect production line layouts or process workflows.
Tailor workflows to suit production requirements.
Detail preventive maintenance process to ensure timely servicing of assets.
Scheduled PMs by time-based frequencies or meter-based frequencies - run hours, cycles, throughput etc.
Ability to incorporate calibration routines.
Automatically create Work Orders and send notifications when equipment is “out of tolerance”.
Comprehensive Inventory module to keep track of spare parts, with the ability to create BOM (bill of materials).
Record and report warranty information.
Capture training and certifications to assist with staff and contractor management.
Notify staff and contractors of new Work Order requirements.
Extensive and customisable dashboard to display KPIs.
Complete reporting suite with hundreds of configurable reports.
Success Story
News Corp Australia
MCGlobal Solutions’ implementation team worked closely with News Corp Australia a global publishing manufacturer. The customer’s goal of adopting a computerised maintenance management system (CMMS) was to lower the annual cost, provide greater visibility between sites, and improve the ease of use and system functionality.
Customer testimonial
News Corp Limited required a CMMS system that would allow us to better manage our maintenance on a national scale. We needed more flexibility and better access than our current system was providing and the cloud-based system gave us just.
Implementing the new system was incredibly easy and efficient even at multiple production sites throughout Australia. The design, implementation and rollout were completed in less than two months.
The results have been outstanding and exceeded our expectations. Not only has it delivered significant cost benefits, but it has also allowed us to standardise the way we manage our assets and processes across the country.
News Corp Representative
Performance objectives achieved
VISIBILITY BETWEEN SITES
Full visibility of all major and regional sites configured on a single MCGlobal Solutions database – hosted in the Sydney-based data hub.
DELIVERED ON TIME + WITHIN BUDGET
Rollout and delivery of a complete EAM solution on time and under budget.
COST EFFECTIVE PRODUCT
Supply, setup, configuration, training and rollout of the system was a third of the cost of upgrading the existing system.
USER-FRIENDLY INTERFACE
We implemented a user-friendly interface, without needing to install additional software on the client’s computers.
EASILY CONFIGURABLE REPORTS AND KPI
Standard reports and KPIs are easily configurable allowing for analysis of sites, which was previously available to the customer when using the alternative product.
Software applications for efficient manufacturing operations
IoT Remote Monitoring
Keeping facilities and assets operating at full capacity is critical to meet your company’s performance objectives.
An IoT remote monitoring solution will allow your company to:
- Avoid unnecessary service,
- Reduce the frequency of replacing consumables,
- Replace equipment only when needed,
- Manage energy consumed by assets and facilities,
- Reduce the time-to-fix for non-functioning assets,
- Decrease repair time.
Online Mobility
Technicians can have up-to-the-minute access to work orders at their desks or on job sites integrating mobile application software with their CMMS.
Delivering an increase in productivity from anywhere, anytime
Technicians won’t miss a deadline as work orders and task lists are laid out in this easy-to-use application. This mobile-ready tool allows your team to work anywhere a wireless or mobile phone signal is available.
- Access work orders at your fingertips
- Instantly complete tasks
- Use your CMMS in the field at anytime
- Use, adjust and receive spare parts inventory
- Utilise start/ stop-clock functionality to log wrench time
- Eliminate the need for print-outs and reduce waste
AI Machine Learning Predictive Maintenance
Our manufacturing solution offers the integration of AI technology for predictive maintenance.
The award-winning AI machine learning software implementation is an expertly managed service MCGlobal Solutions offers to set up and guide your journey to a full return on investment.
- Turn-key, worry-free implementation
- No in-house data scientists or condition monitoring engineers are required
Success Story
Healthcare Manufacturer
Complying with Key Industry Standards
A world-leading healthcare manufacturer required an asset management software solution that complied with the strict Code of Federal Regulations (CFR).
MCGlobal Solutions staff worked closely with the client to scope the software enhancements necessary to meet CFR requirements that included;
- Authorised record changes
- Digitally signing for recorded changes
- Workflow auditing
The service provided not only resulted in a software solution that meets strict regulatory requirements but it has also provided the client with confidence MCGlobal Solutions has the products and expertise to fulfil their business needs into the future.
Other industries we work with
Speak with our team to discuss your challenges
Contact us to arrange a free consultation to discuss the potential benefits our solutions can offer your company.
MCGlobal Solutions has an exceptional reputation with clients for our ongoing support and customised training, while continuously delivering high-quality, innovative asset management and maintenance solutions – with proven results.
About Us
Capabilities
Locations
- Brisbane, Australia
- London, England
- Boston, USA